I see the binding connection equipment
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Binding processing is widely used in books, publications, magazines, books, brochures, advertising brochures and other products that need to be bound. Commonly used binding methods include saddle stitching, wireless binding, lock binding, plastic line hot binding, etc. . When the product is bound, it usually goes through the process of hitting the page→cutting→folding→matching→booking→packing cover→cutting the book, and the processing technology of the hardcover book is more complicated, generally through the processing of the book core and the processing of the shell. , the book case and other processes.
The printing and subsequent processes, especially the finishing of the surface finishing, have been widely used and are constantly evolving, such as offset printing and glazing, offset printing and hot stamping. The binding processing of printed products is also widely used in connection technology and equipment, which changes the status of manual processing or single machine production, and greatly improves the efficiency of product processing, for example, saddle stitching linkage line, wireless binding linkage line, hardcover Application of book production lines, etc. Post-press finishing equipment manufacturers pay attention to perfecting equipment functions, providing users with better solutions, helping customers to increase product added value, making the meaning of connection processing break through the scope of binding linkage line. For example, MBO Group focuses on folding machines. The development and production of its personalized booklet solution combines a folding machine, a saddle stitcher and a die-cutting machine to process a variety of creative and creative brochures. This is a typical example. This article explains the author's understanding of the connection process and equipment in post-printing.
1. Saddle stitching linkage line and its new technology
The saddle stitching linkage line is generally composed of a collating machine, a stapler and a three-sided cutting machine. Some models of the linkage line are also equipped with an automatic stacking machine, which can automatically complete the set, cover folding and landing, bookbinding, Three-sided cutting, output after counting, and equipped with corresponding automatic detection device. The saddle stitching motivation is highly efficient and is widely used in the processing of thin books such as periodicals, magazines, and exercise books.
In recent years, the saddle-scheduled moving line has been developed at a high speed and automation, and its functions have been continuously improved. High-speed is reflected in many equipment manufacturers, regardless of foreign countries such as Heidelberg, Haole, Martini, etc., or domestic such as Ziguang, Beiren, etc., many models of saddle stitching linkage line can reach more than 10,000 per hour speed , Martini's Supra transcendence can even reach 25,000 to 30,000 copies per hour. Automation is reflected in the automatic adjustment function of the specification, the application of the shaftless transmission technology, and the perfect inspection system. The functions are constantly improved in the dual, triple cutting and punching functions such as CD albums, automatic posting function, and jamming function.
2. Wireless binding line
Wireless binding is an important method for ordering industrialized processing books today. It is the most widely used binding method in book binding in China. It is suitable for almost all products that do not need long-term preservation, such as advertising brochures, journals, paperback books, and goods. Production of catalogs, etc. The books processed by the perfect binding binding have the advantages of easy spreading, convenient reading, high firmness and long service life. The perfect binding production line consisting of the perfect binding machine and the collating machine and the three-sided cutting machine has high production efficiency, high efficiency and economy.
The wireless binding linkage line can continuously complete the matching, collision, clamping, milling back, sawing, roughing, brushing (adhesive, side glue), gauze, cover, toning, cutting, Finished product stacking and other processes.
The latest developments in the wireless binding process and equipment are reflected in:
High speed: Many models can reach 8000 copies per hour; Martini's Corona crown binders can even reach 18,000 copies per hour.
High flexibility: performance in a wide range of product sizes, flexible gluing methods. For example, Martini's Bolero flying-type perfect binding machine has a maximum processing length of 510mm and a book block thickness of 80mm. It can be used in hot melt adhesives, white latex, PUR adhesives, and two-coating of primers. The gluing method can meet the processing requirements of paperback and hardcover books.
Automation: Fast, automated job adjustments. It can be entered manually, or the job size can be automatically entered through the book measuring device, and then the device can quickly and automatically adjust.
3. Hardcover book linkage production line
The hardcover linkage line is commonly known as “Hardcover Dragon” in China. It is a device that realizes the joint processing of the core processing steps of the hardcover book such as rounding, ridge ridge, sizing, upper gauze, sticky plug cloth, book back paper, upper book case and groove forming. Different combinations of equipment can meet different processing needs, so the concept of hard-wired linkage line and its equipment composition are constantly updated.
4. (label) cutting production line
The cutting production line uses a single-sided paper cutter as the main equipment. It is generally composed of a paper lifting device, a paper machine, a single-side paper cutter, a paper unloader, etc., which can complete paper stacking, crepe paper, high-speed paper cutting, and automatic unloading. The processing of paper and other materials greatly shortens the preparation time during the cutting process and reduces the labor intensity of the staff.
The most famous Polar cutting machine among many international advanced paper cutters represents the development direction of the paper cutter. The company's cutting line also has a variety of configurations and specifications, such as L-137-L, L-R-137-T, T-155-T and L-R-P-137-T and other specifications. For example, the LRP-(137)-T cutting system has a paper stack lifting device, an RAH automatic paper picking device, an STR type paper stacker, a Pola XT high speed paper cutter, an Autotrans tooth transport system, and a Pola Transomat E unloading system. The paper system and other configurations have a high degree of automation, which significantly improves processing efficiency, shortens processing time, and reduces labor intensity.
For label products, Pola has a corresponding label cutting line, in addition to the completion of the product to be cut, crepe paper, automatic tooth decay, cutting (including automatic stripping), but also product cutting ( Or die-cutting, suitable for shaped products) and packaging, such as POLAR LabelSystem DCC-11, can be cut and finished packaging with dimensions ranging from 50×50mm to 170×250mm. Figure 5 shows the layout of the production line. .
China's paper-cutting machine has experienced the development stages of mechanical paper cutters, hydraulic paper cutters, digital display paper cutters, and program-controlled paper cutters. Now there are already advanced cutting production lines, such as Shenweida's X. The series cutting production line is mainly composed of FQZK series microcomputer-controlled paper cutting machine, supplemented by unloading machine, air cushion work table, lift truck and paper car.
5. The connection process of folding machine and binding
Folding is a very important step in post-printing. It folds the large-format printed sheets into the specified format, which is mainly used for folding of pages and advertisements.
The form of folding products has broken through the limitations of simple signatures, and the combination of folding and other post-press processing, such as brochures, brochures, catalogues, maps, direct mail envelopes, brochures, etc., often include Folding, binding, saddle stitching, cutting, die cutting, etc.; major manufacturers of folding machines are also committed to the development of folding machines, constantly improving and perfecting the functions of folding machines, and paying attention to folding and other printing Post-processing connection production.
MBO, Heidelberg's Stahl is a typical representative of the folding machine, representing the new direction of the development of folding machines. The booklet shown in Figure 4 is the on-site product of the MBO booth at the 7th Beijing International Printing Technology Exhibition (China Print 2009). It is a bookbinding production line with T530 folding machine and high-speed post-press equipment BOGRAMA die-cutting machine. , after the "folding + saddle stitch + die cutting" finishing combination to complete the processing.
After the folding machine is linked with the saddle stitching, die cutting and other processes, the user can produce die-cut, punched and perforated products in various combinations, regardless of single, double or even multi-products, such as promotion. Manuals, eye-catching advertising materials, operating instructions and operating manuals, package inserts, micro-reading materials, textbooks, etc. can all be produced according to your assumptions, which will further improve the production efficiency of the products and increase the added value of the products.
Book products generally have to be paged, stapled, and cut after being folded into a signature. For some manuals, books, manuals, etc., if using the above folding + saddle stitching + die cutting (or cutting) Connected processing can significantly improve the production efficiency of products and win customers with personalized design.
In summary, in the printing process, the connection processing of printing, glazing, hot stamping, etc. can realize the combination of printing and surface finishing to achieve the purpose of improving efficiency; in the product binding processing, the single unit synthesis linkage production line, It can also greatly improve the production efficiency and quality of the bound products. Among them, the saddle stitching linkage line, the wireless binding line and the hardcover book production line are relatively mature equipment and technology, and the combination of cutting and die cutting and packaging (cutting production line), folding and saddle stitching, die cutting The combination of the connection, or the combination of folding and dispensing, is an innovative application of more mature equipment and technology. I believe that with the continuous promotion and promotion, these post-binding binding processes and equipment will be widely used. Recognize and apply.