How do printing companies build smart printing factories?
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In recent years, vocabulary such as “smart printing”, “cloud printing”, “smart printing”, “printing industry 4.0” and “printing industry internet” have been flooded with various media, making printers excited for a better future and confused for not knowing how to start. .
Printing companies to achieve intelligence is a huge system engineering, involving a lot of sections, specifically, the following aspects can be done.
1. Management of the entire process information
From business orders to production planning, logistics control, and invoicing and accounting, this is the scope of ERP. From the production master plan to generate job tickets to plan scheduling to paper cutting, prepress, printing, postpress, this is the scope of MES jurisdiction. The requirement for managing the entire process of informationization is to achieve complete information transparency in the operation and production process, so that everything can be controlled at any time and anywhere.
2. Intelligent planning schedule
Using artificial intelligence technology, the most reasonable production plan for intelligent scheduling is automatically calculated for tasks in production, achieving capacity balance and achieving accurate delivery response.
3. Business automation
Utilize e-commerce technology to realize automatic processing mechanism for business orders, improve communication efficiency with customers, and optimize customer experience.
4. Prepress automation
The intelligent software system is used to realize the electronic file transfer, proofreading and imposition automation, as well as the automatic docking of electronic documents and prepress digitalization process.
5. Edition room automation
In the plate making process, it is necessary to realize automatic plate loading, automatic de-lining paper, on-line precision punching, online punching, and automatic control of the printing solution. This can greatly improve the efficiency of the printing room, while improving the printing efficiency (free punching on the plate).
6. Automation of printing color control
Printing presses are the focus of most printing companies, and printing efficiency determines the benefits of most companies. At present, in the printing process, there is still a lot of time wasted in adjusting the registration, adjusting the color, rubbing the blanket, and printing the plate.
7. Logistics automation
Including the automatic handling of materials and work-in-progress, as well as smart storage.
8. Central Control Center
The central control center is the information integration processing platform of the intelligent factory and the instruction release center of each production unit. It is responsible for the organization and coordination of production, and needs business orders, enterprise resources (manpower, inventory, funds, etc.), equipment status and load, and production process. All dynamic information such as information and production technology elements are integrated and processed to make the most scientific and reasonable arrangements. Central control centers are often presented in the form of electronic kanban clusters.
“Rome is not built in a day”, and the printing industry needs to have a gradual process to achieve intelligence. Although there is not a perfect overall solution in the industry, the technologies and applications of local intelligence have emerged in recent years.